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๐Ÿ”ง NEMA Motor Frame Reference

Frame Dimensions, Shaft Sizes & Mounting Patterns for Motor Replacement

Overview
Frame Lookup
Dimension Tables
Frame Suffixes
Mounting Types
Field Tips
๐Ÿ“ What is a NEMA Frame Size?

NEMA (National Electrical Manufacturers Association) frame sizes are standardized motor dimensions that ensure interchangeability between manufacturers. When you need to replace a motor, matching the frame size guarantees the new motor will have the same shaft height, bolt pattern, shaft diameter, and mounting footprint as the original - regardless of who made it.

โœ“ Why Frame Size Matters

  • Ensures physical fit on existing base
  • Shaft aligns with driven equipment
  • Bolt holes match existing pattern
  • Coupling/pulley fits shaft

โš ๏ธ What Frame Doesn't Tell You

  • Horsepower rating
  • Voltage or phase
  • Enclosure type (TEFC, ODP)
  • Efficiency class

๐Ÿ“‹ Key Dimensions Defined

  • D: Shaft centerline height
  • 2E: Bolt hole spacing (width)
  • 2F: Bolt hole spacing (length)
  • U: Shaft diameter
๐Ÿ”ข Decoding Frame Numbers

The frame number itself tells you the shaft centerline height:

256T First 2 digits 25 รท 4 = 6.25" (Shaft Height D) 3rd digit Body length (relative) Suffix T = T-frame (1964 standard)

๐Ÿ’ก Quick Formula

Shaft Height (D) = First 2 digits รท 4

Examples: 143T โ†’ 14รท4 = 3.5" | 256T โ†’ 25รท4 = 6.25" | 326T โ†’ 32รท4 = 8"

๐Ÿ“ Critical Dimensions Explained
D 2F U N-W KEY DIMENSIONS D = Shaft height 2F = Bolt spacing (length) U = Shaft diameter N-W = Shaft length
๐Ÿ“Š Common Frame Sizes by HP Range

42-48

Fractional HP

1/4 - 1/2 HP
Small fans, pumps

56

1/3 - 3 HP

HVAC, small machines

143T-145T

1 - 3 HP

Conveyors, mixers

182T-184T

3 - 7.5 HP

Pumps, fans, compressors

213T-215T

7.5 - 15 HP

Industrial equipment

254T-256T

15 - 30 HP

Large pumps, blowers

284T-286T

25 - 50 HP

Heavy industrial

324T-365T

40 - 100+ HP

Large equipment

๐Ÿ” Frame Size Lookup Tool

Enter a frame size to get all dimensions, or search by dimensions to find matching frames.

๐Ÿ“ Measure to Find Frame

If nameplate is missing, measure these dimensions:

๐Ÿ”ง Shaft Key Sizes

Standard keyway dimensions by shaft diameter:

Shaft Dia (U) Key Width Key Height
7/16"3/32"3/32"
1/2"1/8"1/8"
5/8"3/16"3/16"
7/8"3/16"3/16"
1"1/4"1/4"
1-1/8"1/4"1/4"
1-3/8"5/16"5/16"
1-5/8"3/8"3/8"
1-7/8"1/2"1/2"
2-1/8"1/2"1/2"
2-3/8"5/8"5/8"
๐Ÿ“‹ Complete NEMA T-Frame Dimensions

All dimensions in inches. T-Frame is the current standard (since 1964).

Frame D
(Shaft Ht)
2E
(Width)
2F
(Length)
U
(Shaft ร˜)
N-W
(Shaft Len)
BA
(Base Len)
Typical HP
422.6252.061.693/80.752.501/20-1/6
483.002.752.121/21.503.001/6-1/2
563.503.002.445/81.883.401/3-3
56H3.503.002.445/81.883.401/2-2
143T3.504.004.007/82.255.501-2
145T3.504.005.007/82.255.502-3
182T4.504.504.501-1/82.756.503-5
184T4.504.505.501-1/82.756.505-7.5
213T5.255.505.501-3/83.387.507.5-10
215T5.255.507.001-3/83.387.5010-15
254T6.255.258.251-5/84.0010.5015-20
256T6.255.2510.001-5/84.0010.5020-30
284T7.005.509.501-7/84.6211.0025-40
286T7.005.5011.001-7/84.6211.0040-50
324T8.006.2510.502-1/85.2512.5040-60
326T8.006.2512.002-1/85.2512.5060-75
364T9.007.0011.252-3/85.8814.0060-100
365T9.007.0012.252-3/85.8814.0075-125
404T10.008.0012.252-7/87.2516.00100-150
405T10.008.0013.752-7/87.2516.00125-200
444T11.009.0014.503-3/88.5018.00150-250
445T11.009.0016.503-3/88.5018.00200-300
๐Ÿ”ค Understanding Frame Suffixes

The letter(s) after the frame number indicate special features, mounting configurations, or design standards. Getting the suffix wrong means the motor won't fit!

๐Ÿ“ Common Suffixes
SuffixMeaningKey Feature
T T-Frame (Standard) Current NEMA standard since 1964
TS T-Frame Short Shaft For direct coupling, shorter N-W
TC T-Frame C-Face Flange mount on drive end
JM Jet Pump - Close Coupled Special shaft for pump mounting
Jet Pump - Extended Extended shaft for pump impeller
U U-Frame (Old Standard) Pre-1964, larger dimensions
H Larger shaft diameter Same frame, bigger shaft
Z Special mounting or shaft Non-standard, check specs
๐Ÿ”ง T vs TC vs TS Comparison
T-Frame Standard foot mount Belt/chain drive TC-Frame C-Face flange mount Direct to gearbox/pump TS-Frame Short shaft Flexible coupling Shaft Length T:Standard TC:Standard TS:Shorter
โš ๏ธ C-Face Flange Sizes

TC frames have standardized bolt circle diameters:

FrameFlange ODBolt CirclePilot DiaBolts
143TC7.50"6.00"4.50"4 x 5/16"
145TC7.50"6.00"4.50"4 x 5/16"
182TC9.00"7.25"5.50"4 x 3/8"
184TC9.00"7.25"5.50"4 x 3/8"
213TC10.00"8.25"6.50"4 x 3/8"
215TC10.00"8.25"6.50"4 x 3/8"
254TC12.00"10.00"7.50"4 x 1/2"
256TC12.00"10.00"7.50"4 x 1/2"
284TC14.00"11.50"9.00"4 x 1/2"
286TC14.00"11.50"9.00"4 x 1/2"
๐Ÿ’ง JM vs JP Pump Frames
JM - Close Coupled Threaded shaft end Impeller mounts directly JP - Extended Shaft Longer shaft extension Deeper pump connection

โš ๏ธ Critical Note

JM and JP motors are NOT interchangeable with standard T-frames. They have different shaft diameters and configurations specifically for jet pump applications.

๐Ÿ”ฉ Motor Mounting Configurations

Motors can be mounted in various positions. Lubrication and ventilation may be affected by mounting position.

๐Ÿ“ Foot Mount (F1, F2)
F1 - Horizontal Shaft horizontal Feet on bottom MOST COMMON F2 - Wall Mount Feet on wall/side
๐Ÿ“ C-Face Mount (FC)
C-Face Flange Mount Gearbox Bolt holes Pilot (register)

C-Face Advantages

  • No need for separate coupling
  • Self-aligning via pilot diameter
  • Compact installation
  • Common for gearboxes and pumps
๐Ÿ“ Vertical Mounting
V1 - Shaft Down Shaft points down V2 - Shaft Up Shaft points up

โš ๏ธ Vertical Mount Considerations

  • Must be specified when ordering - affects bearings
  • Thrust bearing required for shaft-up loads
  • Check lubrication requirements
  • Different bearing preload than horizontal
๐Ÿ”ง Mounting Position Codes
CodeDescriptionShaft Position
F1Foot mount, horizontalHorizontal
F2Foot mount, wall (feet on side)Horizontal
C1C-Face, no feetHorizontal
C2C-Face with feetHorizontal
V1Vertical, shaft downDown
V2Vertical, shaft upUp
V3Vertical, shaft down, flange topDown
V4Vertical, shaft up, flange bottomUp
V5Vertical, shaft down, flange bottomDown
V6Vertical, shaft up, flange topUp
๐Ÿ“ Measuring in the Field

When the nameplate is missing or illegible, measure these dimensions:

  1. Shaft Height (D) - Base to shaft centerline
  2. Shaft Diameter (U) - Use calipers or micrometer
  3. Shaft Length (N-W) - End of shaft to shoulder
  4. Bolt Pattern (2E ร— 2F) - Center to center of mounting holes
  5. Bolt Hole Size - Diameter of mounting holes
  6. Key Size - Width and height of keyway

๐Ÿ’ก Pro Tip

Take photos of the old motor before removal, including any visible nameplate data, conduit box location, and mounting arrangement.

โš ๏ธ Common Mistakes

โœ— Don't Do This

  • Ignoring suffix: 256T โ‰  256TC โ‰  256TS
  • Mixing U-frame with T-frame: Pre-1964 motors are different
  • Wrong rotation: Check CW vs CCW from shaft end
  • Overlooking NEMA vs IEC: Metric frames are different
  • Ignoring mounting position: Vertical requires special bearings

โœ“ Always Verify

  • Voltage and phase matches supply
  • HP meets or exceeds application
  • RPM is compatible with driven equipment
  • Enclosure suits the environment
  • Service factor for overload capability
๐Ÿ”„ T-Frame vs U-Frame

If replacing a motor on old equipment (pre-1964), it may be U-Frame:

FeatureU-Frame
(Pre-1964)
T-Frame
(Current)
DimensionsLargerSmaller
EfficiencyLowerHigher
Direct replacementNot interchangeable!

โš ๏ธ U to T Conversion

When replacing U-Frame with T-Frame, you'll need adapter bases or new mounting arrangements. T-Frame motors are physically smaller for the same HP.

๐ŸŒ NEMA vs IEC Frames

IEC (metric) motors use different frame designations:

NEMA FrameIEC FrameShaft Height
143TD9090mm / 3.54"
182TD112112mm / 4.41"
213TD132132mm / 5.20"
254TD160160mm / 6.30"
284TD180180mm / 7.09"
324TD200200mm / 7.87"
364TD225225mm / 8.86"

โš ๏ธ NEMA and IEC are NOT directly interchangeable. Mounting patterns and shaft sizes differ.

๐Ÿ“‹ Quick Reference Card

Shaft Height Formula

D (inches) = First 2 digits รท 4

143T โ†’ 14 รท 4 = 3.50"
256T โ†’ 25 รท 4 = 6.25"
364T โ†’ 36 รท 4 = 9.00"

Must Match for Replacement

  • โœ“ Frame size (including suffix)
  • โœ“ Shaft diameter and length
  • โœ“ Mounting bolt pattern
  • โœ“ Rotation direction
  • โœ“ Voltage/phase/frequency
  • โ—‹ HP can be equal or greater

Common Suffix Meanings

T Standard T-Frame
TC C-Face flange mount
TS Short shaft
JM Jet pump close-coupled
Jet pump extended shaft