Unplanned downtime costs manufacturers an average of $260,000 per hour. Our vibration analysis services detect bearing wear, misalignment, and imbalance weeks before failure—giving you time to plan repairs on your schedule.
Most facilities don't know their equipment is failing until it's too late. Here's what that costs:
of bearing failures occur without warning when relying on time-based maintenance alone
higher repair costs when equipment fails catastrophically vs. planned maintenance
average cost of a single motor failure including parts, labor, and lost production
Our predictive approach detects 90% of mechanical faults 30-90 days before failure—giving you complete control over your maintenance schedule and budget.
Inner race, outer race, ball/roller, and cage defects detected in early stages—often 3-6 months before failure.
Angular and offset misalignment between coupled equipment causing premature wear and energy waste.
Rotating equipment imbalance causing excessive vibration, bearing wear, and structural stress.
Mechanical looseness in foundations, bearings, or rotating components before they cause secondary damage.
Motor electrical issues including rotor bar defects, stator problems, and power quality issues.
Structural and rotational resonance causing amplified vibration and accelerated component wear.
We identify your critical equipment and establish baseline vibration signatures for each asset.
Our certified analysts collect vibration data using professional-grade equipment on a scheduled route.
We analyze spectra, waveforms, and trends to identify developing faults and severity levels.
You receive clear reports with fault diagnoses, severity ratings, and recommended corrective actions.
A Colorado food processing plant was experiencing 2-3 unexpected conveyor motor failures per month, causing production delays and emergency repair costs averaging $15,000 per incident.
We implemented a monthly vibration analysis program covering 45 critical motors and gearboxes, establishing baselines and monitoring for developing faults.
We use the same equipment trusted by Fortune 500 reliability programs
Certified Analysts
Facilities Served
Assets Analyzed
Years Experience
"Powers Your Team's vibration program has completely changed how we approach maintenance. We went from constantly firefighting equipment failures to actually planning our work weeks in advance. The ROI was obvious within the first quarter."
Whether you need a single service or a complete reliability program, we're here to help. Let's discuss your challenges and find the right solution.
Schedule a free consultation to discuss your equipment reliability challenges and learn how vibration analysis can protect your critical assets.
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